|
Engineering Guide
Bearing Identification System
| SERIES |
Material |
Type |
Style |
Basic Size |
Special Feature |
Closures |
Ring Feature |
ABEC Tolerance |
Radial Play |
Lubrication |
| METRIC |
M
|
F
|
-
|
105
|
X
|
ZZ
|
EE
|
A3
|
MC3
|
LO1
|
| INCH |
S
|
F
|
R
|
156
|
X
|
ZZ
|
EE
|
A3
|
MC3
|
LO1
|
| Material (M) (S) |
Symbol M or Blank denotes SUJ2 (SAE52100) Chrome Steel.
Symbol S denotes SUS440C (AIS1440C) Stainless Steel. |
| Type (F) |
| Symbol F is used to designate a Flanged bearing is
required. |
| Style (R) |
| Symbol R is used for all miniature and instrument
bearings to signify Single Row Radial Retainer Type. |
| Basic Size (105) (156)
|
| Symbol R is used for all miniature and instrument
bearings to signify Single Row Radial Retainer Type. |
| Special Features (X)
|
| Symbol X is used to designate a change in the standard
bearing size. |
| Closures (ZZ) |
The following symbols designate available closures.
No designation denotes and Open style bearing.
Z-Single Shield, RS-Single Rubber Seal,
VV-Double Non-Contact Seals
ZZ-Double Shield, 2RS-Double Rubber Seals,
ZZS-Removable Seals
Z1-Shield on Flange Side, Z2-Shield Opposite Flange Side |
| Ring Feature (EE)
|
| Symbol EE is used when the Extended Inner Rings are
required. |
| ABEC Tolerances (A3)
|
AFBMA Standards: A1-ABEC1, A3-ABEC3, A5-ABEC5, A7-ABEC7
ISO Standards: P0(A1) P6(A3) P5(A5) P4(A7) |
| Radial Play (MC3) |
Symbol MC3 followed by numbers indicates the range of
radial play.
Example: MC3=0.005-0.013mm (0.0002 to 0.0005 inch)
Example: MC4=0.013-0.020mm (0.0005 to 0.0008 inch)
Symbol C designates larger size metric bearings. |
| Lubrication (LO1) - blank denotes
manufacturer option |
All bearings supplied with manufacturer's standard
lubrication.
LO followed by number indicates specific oil lube.
LG followed by number indicates specific grease lube.
LD denotes dry bearings.
For specific lubrication, refer to the Lubrication Guide. |
Cage & Retainer Types
|
|
|
|
|
|
The stainless steel pressed cage is inner ring
guided. It shows excellent performance in low torque, low speed applications
|
Consists of two mating steel pressings, the cover side and the
finger side. Usually guided by the rolling elements and designed to reduce
frictional torque.
|
The RJ type cage is suitable for larger bearings with a high load
carrying capacity. The two pieces are riveted together and are strong enough to
withstand higher levels of vibration and acceleration. The cage is guided by
the balls and reduces frictional torque.
|
Molded nylon cage. Reduces the fluctuation in running torque.
Suitable for high speeds.
Guided by the rolling elements.
|
This type of bearing has no cage but maximum possible number of
balls. Due to the fact that the inner and outer ring have a filling slot, the
axial load carrying capacity of this bearing type is low. This type of bearing
is suitable for high radial load, low speed applications.
|
Design & Characteristics of Radial Ball Bearings
|
|
|
|
|
|
|
|
|
Standard
|
(EE) Extended Inner Ring
|
(V) Full Complement
|
(N) With Snap Ring Groove
|
(NR) With Snap Ring Groove and Snap Ring
|
(F) With Flanged Outer Ring
|
| Load: |
Single row radial ball bearings with ball
separated by a cage can support radial loads, axial loads and tilting
movements. All full complement V-type ball bearing can support only radial
loads and some low axial loads. |
| Speed: |
Maximum permissible speeds for ball bearings are mainly
related to the bearing design and size, cage type, bearing internal clearance,
the method and type of lubrication, manufacturing accuracy, sealing methods and
loads. |
| Torque & Noise Level: |
Single row radial ball bearings are precision components
and have low torque and noise levels. |
| Inclination of Inner/Outer Rings: |
Shaft and housing seats with poor accuracy, fitting errors
and shaft bending might cause inclination between the inner and outer rings,
although the internal clearance of the bearing will permit this to a certain
extent. Generally, the maximum permissible inclination between the inner and
out rings is approximately 1 in 300. |
| Toughness: |
Bearings under load deform elastically at the contact
point between the rolling element and bearing ring. This is influenced by the
bearing type, size, form and load. |
| Installation & Removal |
The single row radial ball bearing is a non-separable
bearing. Therefore, shafts and housings should be so designated to enable
bearing inspection and replacement when necessary. |
| Axial Location: |
Improved axial location is obtained with NR and F type
bearings |
| Standard material for rings and balls is a
vacuum degassed high carbon chromium steel allowing for high efficiency, low
torque, low noise level and long bearing life. For bearings requirng
anti-corrosion or heat-resistance properties, marensitic stainless steel is
used. |
Materials
|
Symbol
|
Chemical Composition %
|
Equivalent
|
C
|
Si
|
Mn
|
P
|
S
|
Cr
|
Mo
|
| High Carbon Chromium Steel |
SUJ2 |
0.95~1.10 |
0.15~0.35 |
<=0.50 |
<=0.025 |
<=0.025 |
1.30~1.60 |
<=0.08 |
SAE52100 |
| Stainless Steel |
SUS440C |
0.95~1.20 |
<=1.00 |
<=1.00 |
<=0.040 |
<=0.030 |
16.00~18.00 |
<=0.75 |
AISI440c |
 |
 |
 |
 |
 |
ZZ: Pressed Steel Shield
|
ZZS Presseed Steel Shield
|
TTS Teflon Seal w/ Snap Ring
|
2RS Contact Rubber Seal
|
Non Contact Rubber Seal
|
| Non-contact shield pressed into outer ring. |
Non-contact shield retained in outer ring. (Removable) |
Non-contact shield retained in outer ring. (Removable) |
Rubber seal fitted into outer ring. |
Non-contact rubber seal fitted into outer ring |
Industry Engineering Lube
| SHELL OIL |
AERO SHELL FLUID 12* |
AF2 |
DIESTER |
235 |
14(38ºC) |
-50 TO +120 |
MIL-L-6085A |
| SHELL OIL |
AERO SHELL FLUID 3 |
AF3 |
PETROLEUM |
145 |
10.2(40ºC) |
-55 TO +115 |
MIL-L-7870A |
| ANDERSON OIL |
WINDSOR LUBE L-245X |
WL2 |
DIESTER |
215 |
14(38ºC) |
-55 TO +175 |
MIL-L-6085A |
| TENNECO CHEMICALS |
ANDERSOLL-401D |
A4D |
DIESTER |
220 |
12.7(38ºC) |
-60 TO +125 |
MIL-L-6085A |
| DOW CORNING |
SH550R |
D5R |
METHYLPHENYL |
316 |
125(25ºC) |
-40 TO +230 |
- |
| NIHON OIL CO. |
ANTIRUST P2100 |
002 |
- |
166 |
13(40ºC) |
- |
VV-L-800 |
| SHELL OIL CO. |
ALVANIA NO.1 |
AV2 |
LITHIUM |
MINERAL |
182 |
272 |
-25 TO +120 |
MIL-18709 |
| ALVANIA NO.3 |
AV3 |
LITHIUM |
MINERAL |
183 |
233 |
-20 TO +135 |
- |
| ALVANIA RA |
AVS |
LITHIUM |
MINERAL |
183 |
252 |
-40 TO +130 |
- |
| AERO SHELL GREASE NO. 7* |
AG7 |
MICROGEL |
DIESTER |
>260 |
288 |
-73 TO +149 |
MIL-G-23827B |
| AERO SHELL GREASE NO.15A |
AG5 |
FLUOROTELOMER |
SILICONE |
>260 |
280 |
-73 TO +260 |
- |
| ESSO |
ANDOK B |
AKB |
SODIUM |
MINERAL |
260 |
285 |
-40 TO +120 |
MIL-G-18709A |
| ANDOK C* |
AKC |
SODIUM |
MINERAL |
>260 |
205 |
-20 TO +120 |
- |
| ANDOK 260 |
AK2 |
SODIUM |
MINERAL |
200 |
260 |
-30 TO +150 |
MIL-G-3545B |
| BEACON 325* |
B32 |
LITHIUM |
DIESTER |
193 |
280 |
-60 TO +120 |
MIL-G-3278A |
| KYODO YUSHI |
MALTEMP PS NO.2* |
PS2 |
LITHIUM |
DIESTER, MINERAL |
190 |
275 |
-55 TO +130 |
- |
| MALTEMP SRL* |
NS7 |
LITHIUM |
ESTER |
191 |
245 |
-40 TO +150 |
- |
| KLUBER LUB. |
STABURAGS NBU12 |
N12 |
BARIUM |
MINERAL |
220 |
270 |
-34 TO +150 |
- |
| BARRIERTA L55/2 |
L55 |
FLUOROTELOMER |
FLUORINATED |
- |
280 |
-35 TO +220 |
- |
| BARRIERTA EL |
IEL |
FLUOROTELOMER |
FLUORINATED |
- |
280 |
-50 TO +180 |
- |
| BARRIERTA IMI/V |
IMI |
FLUOROTELOMER |
FLUORINATED |
- |
280 |
-50 TO +220 |
- |
| ISOFLEX NBU15 |
NB5 |
BARIUM |
DIESTER, MINERAL |
200 |
280 |
-40 TO +130 |
- |
| ISOFLEX TOPAS NB52 |
NB2 |
BARIUM |
SYNTHETIC HYDROCARBON |
240 |
280 |
-60 TO +170 |
- |
| ISOFLEX SUPER LDS18 |
SL8 |
LITHIUM |
DIESTER |
190 |
280 |
-60 TO +130 |
MIL-G-7118A |
| ISOFLEX LDS18 SPECIAL A |
L8A |
LITHIUM |
DIESTER |
190 |
280 |
-60 TO _130 |
MIL-G-23827A |
| DOW CORNING |
MOLYCOTE 33M |
M3M |
LITHIUM |
SILICONE |
210 |
260 |
-70 TO +180 |
- |
| MOLYCOTE 44M |
M4M |
LITHIUM |
SILICONE |
204 |
260 |
-40 TO +200 |
- |
| MOLYCOTE 55M |
D5M |
LITHIUM |
SILICONE, ESTER |
- |
- |
- |
MIL-L-4343B |
| MOLYCOTE BR2 PLUS |
BR2 |
LITHIUM |
MINERAL |
- |
280 |
-30 TO +150 |
- |
| MOLYCOTE FS1292 |
F19 |
FLUOROTELOMER |
FLUOROSILICONE |
>232 |
310 |
-40 TO +200 |
- |
| MOLYCOTE FS3451 |
F35 |
FLUOROTELOMER |
FLUOROSILICONE |
>260 |
285 |
-40 TO +230 |
- |
| MOBIL OIL CO. |
MOBIL GREASE NO. 28 |
MG2 |
BENTONITE |
SYNTHETIC HYDROCARBON |
>260 |
280 |
-62 TO +204 |
MIL-G-81322C |
| CALTEX |
CHEVRON SRI-2 |
SRL |
UREA |
MINERAL |
- |
- |
-30 TO +175 |
|
| DUPONT, E.I. |
KRYTOX 240AC |
K24 |
FLUOROTELOMER |
FLUORINATED |
- |
282 |
-35 TO +288 |
MIL-G-27617A |
| NIHON OIL CO. |
MULTINOCUREA |
MNU |
UREA |
MINERAL |
>260 |
290 |
-20 TO +175 |
- |
| SHINETSU SILICONE |
SILICOLUBE G40M |
G40 |
LITHIUM |
SILICONE |
210 |
260 |
-30 TO +200 |
- |
* Typical Standard Lubricants - as shipped from factory.
Custom lubricants - are typically a factory order.
TEMPERATURE CONVERSION: °F - (1.8 X °C) + 32
ABEC Tolerances/ISO Ratings
Precision ball bearings are manufactured to standards established by the
Annular Bearing Engineers Committee (ABEC) of the American Bearing
Manufacturers Association (ABMA). These standards have been accepted by the
American National Standards Institute (ANSI) and conform essentially to the
standards set by the International Standards Organization (ISO).
IMPORTANT NOTE - The ABEC and ISO bearing standards are primarily
concerned with bearing tolerances. While tolerance is an important factor in
the performance of a bearing, there are many other factors that also affect the
suitability of a bearing to its application. ABEC and ISO standards do not
cover: radial play, raceway curvature, surface finish, material, ball
complement, number, size or precision level, retainer type, lubrication,
torque, cleanliness at assembly, packaging and other factors that may be
essential to the desired bearing performance.
|
Inner Ring Tolerances - Inches (mm)
|
|
|
TYPE
|
OD SIZE
|
ABEC1
|
ABEC 3
|
ABEC 5
|
ABEC 7
|
ISO Normal
|
ISO P6
|
ISO P5
|
ISO P4
|
Mean Bore Tolerance
|
ALL
|
0 to .709
|
0 to -.0003
|
0 to -.0002
|
0 to -.0002
|
0 to -.0002
|
(0 to 18)
|
(0 to -.008)
|
(0 to -.005)
|
(0 to -.005)
|
(O to -.005)
|
2 PT Out of Roundness
|
ALL
|
0 to .709
|
NS
|
NS
|
0.0001
|
0.0001
|
(0 to 18)
|
(0.003)
|
(0.003)
|
Bore Taper
|
ALL
|
0 to .709
|
NS
|
NS
|
0.0001
|
0.0001
|
(0 to 18)
|
(0.003)
|
(0.003)
|
Radial Runout
|
ALL
|
0 to .709
|
0.0003
|
0.0002
|
0.00015
|
0.0001
|
(0 to 18)
|
(0.008)
|
(0.005)
|
(0.004)
|
(0.003)
|
Face Runout With Bore
|
ALL
|
0 to .709
|
NS
|
NS
|
0.0003
|
0.0001
|
(0 to 18)
|
(0.008)
|
(0.003)
|
Face Runout
|
ALL
|
0 to .709
|
NS
|
NS
|
0.0003
|
0.0001
|
(0 to 18)
|
(0.008)
|
(0.003)
|
Width Variation
|
ALL
|
0 to .709
|
NS
|
NS
|
0.0002
|
0.0001
|
(0 to 18)
|
(0.005)
|
(0.003)
|
Ring Width Toerance
|
ALL
|
0 to 1.1811
|
0 to -.005
|
0 to -.005
|
0 to -.001
|
0 to -.001
|
(0 to 30)
|
(0 to -.125)
|
(0 to -.125)
|
(0 to -.025)
|
(0 to -.025)
|
Inner Ring Tolerances -
Inches (mm)
|
| |
TYPE |
OD SIZE |
ABEC 1 |
ABEC 3 |
ABEC 5 |
ABEC 7 |
| ISO Normal |
ISO P6 |
ISO P5 |
ISO P4 |
| MEAN OD TOLERANCE |
ALL |
0 to .709 |
+0 to -.0003 |
+0 to -.0003 |
+0 to -.0002 |
+0 to -.0002 |
| (0 to 18) |
(+0 to -.008) |
(+0 to -.008) |
(+0 to -.005) |
(+0 to -.005) |
| .709 to 1.1811 |
+0 to -.0004 |
+0 to -.0003 |
+0 to -.0002 |
+0 to -.0002 |
| (18 to 30) |
(+0 to -.010) |
(+0 to -.008) |
(+0 to -.005) |
(+0 to -.005) |
| MAX OD TOLERANCE LIMITS |
OPEN |
0 to .709 |
+.0001 to -.0004 |
+.0001 to -.0004 |
+0 to -.0002 |
+0 to -.0002 |
| |
(0 to 18) |
(+.003 to -.010) |
(+.003 to -.010) |
(+0 to -.005) |
(+0 to -.005) |
| |
.709 to 1.1811 |
+.0001 to -.0005 |
+.0001 to -.0004 |
+0 to -.0002 |
+0 to -.0002 |
| |
(18 to 30) |
(+.025 to -.010) |
(+.025 to -.010) |
(+0 to -.005) |
(+0 to -.005) |
| |
0 to .709 |
+.0002 to -.0005 |
+.0002 to -.0005 |
+.00004 to .00024 |
+.00004 to .00024 |
| SHIELDED |
(0 to 18)
|
(+.005 to -.012) |
(+.005 to -.012) |
(+.001 to -.006) |
(+.001 to -.006) |
| |
.709 to 1.1811 |
+.0002 to -.0006 |
+.0002 to -.0005 |
+.00004 to .00024 |
+.00004 to .00024 |
| |
(18 to 30) |
(+.005 to -.015) |
(+.005 to -.012) |
(+.001 to -.006) |
(+.001 to -.006) |
| OD 2 PT OUT OF ROUNDNESS |
OPEN |
0 to .709 |
NS |
NS |
0.0001 |
0.0001 |
| |
(0 to 18) |
- |
- |
(0.0025) |
(0.0025) |
| |
.709 to 1.1811 |
- |
- |
0.0001 |
0.0001 |
| |
(18 to 30) |
NS |
NS |
(0.0025) |
(0.0025) |
| SHIELDED |
0 to 1.1811 |
- |
- |
- |
- |
| |
(0 to 30) |
NS |
NS |
0.0002 |
0.0002 |
| |
- |
- |
- |
(0.005) |
(0.005) |
| OD TAPER |
OPEN |
0 to 1.1811 |
NS |
NS |
0.0001 |
0.0001 |
| |
(0 to 30)
|
- |
- |
(0.0025) |
(0.0025) |
| |
0 to 1.1811 |
NS |
NS |
- |
- |
| SHIELDED |
(0 to 30)
|
- |
- |
0.0002 |
0.0002 |
| |
- |
- |
- |
(0.005) |
(0.005) |
| RADIAL RUNOUT |
ALL |
0 to 1.1811 |
0.0006 |
0.0004 |
0.0002 |
0.00015 |
| (0 to 30)
|
(0.015) |
(0.01) |
(0.005) |
(0.004) |
| OD RUNOUT WITH FACE |
ALL |
0 to .709 |
NS |
NS |
0.0003 |
0.00015 |
(0 to 18)
|
NS |
NS |
(0.008) |
(0.004) |
| FACE RUNOUT |
STRAIGHT |
0 to 1.1811 |
- |
- |
0.0003 |
0.0002 |
| |
(0 to 30) |
- |
- |
(0.008) |
(0.005) |
| |
|
NS |
NS |
- |
- |
| FLANGED |
0 to -1.1811 |
- |
- |
0.0003 |
0.0003 |
| |
(0 to 30) |
NS |
NS |
(0.008) |
(0.008) |
| WIDTH VARIATION |
ALL |
0 to 1.1811 |
- |
- |
0 to -.002 |
0 to -.0001 |
| (0 to 30) |
NS |
NS |
(0 to -.005) |
(0 to -.003)
|
| FLANGE WIDTH TOLERANCE |
|
0 to 1.1811 |
0 to -.002 |
0 to -.002 |
0 to -.002 |
0 to -.002 |
| (0 to 30) |
(0 to -.050) |
(0 to -.050) |
(0 to -.050) |
(0 to -.050) |
| FLANGE DIAMETER TOLERANCE |
|
0 to 1.1811 |
+.005 to .002 |
+.005 to .002 |
0 to -.001 |
0 to -.001 |
| (0 to 30) |
(+.125 to -.050) |
(+.125 to -.050) |
(0 to -.025) |
(0 to -.025) |
Internal Clearance
Internal
clearance is the play between outer ring, inner ring and
rolling element. Generally, the amount of up and down movement
of the outer ring with respect to the fixed inner ring
is called the radial internal clearance and its right and
left movement the axial internal clearance.
Bearing internal clearance in operation is an important
factor that has a significant influence on other
factors such as noise, vibration, heat and fatigue
life. Radial ball bearings are usually classified
by their internal radial clearance.
When measuring the internal clearance, the bearing
is subjected to a standard load in order to ensure
full contact between all bearing components. Under
such a load, the measured value is larger than the
actual value stated for radial clearance; this is
due to elastic deformation. The differance is compensated
by the factors given in the tables below.
|
| RADIAL INTERNAL
CLEARANCE OF SMALL AND MINIATURE BEARINGS |
| CLEARANCE |
max |
0 |
3 |
5 |
8 |
13 |
20 |
| min |
5 |
8 |
10 |
13 |
20 |
28 |
| NOTE: 1) STANDARD
CLEARANCE IS MC3. 2) FOR MEASURING CLEARANCE, OFFSET
BY COMPENSATION FACTOR LISTED BELOW. 3) Unit um |
| |
| COMPENSATION FACTOR |
1 |
1 |
1 |
1 |
2 |
2 |
| NOTE: MEASURING
LOAD IS AS FOLLOWS: MINIATURE BEARINGS 2.5N (0.25kgf),
SMALL BEARINGS 4.4N (0.45kgf), Unit um |
| |
| RADIAL
INTERNAL CLEARANCE OF STANDARD RADIAL BALL BEARINGS |
| OVER |
INCL |
MIN |
MAX |
MIN |
MAX |
MIN |
MAX |
MIN |
MAX |
MIN |
MAX |
| 10 |
|
0 |
7 |
2 |
13 |
8 |
23 |
14 |
29 |
20 |
37 |
| 10 |
18 |
0 |
9 |
3 |
18 |
11 |
25 |
18 |
33 |
25 |
45 |
| 18 |
24 |
0 |
10 |
5 |
20 |
13 |
28 |
20 |
36 |
28 |
48 |
| |
| 24 |
30 |
1 |
11 |
5 |
20 |
13 |
28 |
23 |
41 |
30 |
53 |
| 30 |
40 |
1 |
11 |
6 |
20 |
15 |
33 |
28 |
46 |
40 |
64 |
| 40 |
50 |
1 |
11 |
6 |
23 |
18 |
36 |
30 |
51 |
45 |
73 |
| NOTE: 1. FOR MEASURING
CLEARANCE, OFFSET BY COMPENSATION FACTOR LISTED BELOW.
, Unit um |
| |
| OVER |
INCL |
N(kgf) |
C2 |
C0 |
C3 |
C4 |
C5 |
| 10(INCLUDED) |
18 |
24.5 (2.6) |
3~4 |
4 |
4 |
4 |
4 |
| 18 |
50 |
49 (5) |
4~5 |
5 |
6 |
6 |
6 |
| NOTE: Unit um |
| |
| The axial internal
clearance is established from the ball diameter, outer
and inner ring raceway radius and the radial internal
clearance. Usually it is about 10 times the value
of the internal radial clearance. Selection of a small
internal radial clearance or an extra large interference
fit in order to reduce the internal axial clearance
after mounting is not recommended. |
 |
 |
| |
| Theoretically,
maximum bearing life is with very slight preload.
However, even a slight increase in this theoretical
preload can have a considerably detrimental effect
on the bearing life. Positive clearance should therefore
be selected. MC3 is usually used for miniature or
small bearings, standard clearance for general bearings
and the clearance for thin section bearings should
never be greater than "standard". |
Clearance fit for inner and outer ring. Low axial
load. No axial load carrying requirement. Select bearing
with reduced radial clearance. Lower vibration and
noise. Low speeds.
|
MC1,MC2,C2 |
| Lower frictional torque. Standard axial load. Average
axial load carrying requirements. Slight interference
fit for inner ring. Clearance fit for outer ring.
Average/low speeds. |
MC3,MC4,CN(C0) |
| Extremely low frictional torque. High axial load.
High axial load carrying requirements. Heavy interfence
fit to support high loads or shock loads. Large temperature
gradient from inner ring to outer ring. High degree
of shaft deflection. |
MC5,MC6,C3,C4,C5 |
Maximum Permissable Bearing Speed
|
Each bearing type has its own limiting speed. The theoretical
speed that bearings can run at safely, even if heat
generation by internal friction occurs, is called the
maximum permissible speed. The permissible speed is
related to bearing type, type of cage, lubricant type,
load and cooling conditions to which the bearing is
subjected.
For contact rubber seals (2RS type), the permissible
speeds are limited by the peripheral velocity of the
seal lip. Normally, this is approximately 50 - 60% of
that of non-contact rubber seals. If light contact rubber
seals are required, this must be stipulated with the
order. If high loads occur, the permissible speed values
must be reduced and the following supplementary factors
applied, except under standard operating conditions
(Cr/P<12, Fa/Fr>0.2)
|
| COMPENSATION FACTOR |
0.72 |
0.79 |
0.85 |
0.90 |
0.93 |
0.96 |
0.98 |
1.00 |
| COMPENSATION FACTOR |
1.00 |
0.95 |
0.93 |
0.91 |
0.89 |
0.88 |
0.87 |
0.86 |
If the bearing operates at over 70% of the permissible speed
value, a lubricant for high speed should be selected. The
values for the permissible speed are for applications with
horizontal shafts and with appropriate lubrication. With
vertical shafts, only 80% of the maximum speed speed value
should be used. This is necessary due to the reduced cage
guidance and reduced lubricant retention in this type of
application.
Bearing Usage
- The efficiency of thin
type bearings can be greatly affected by the
precision of the shaft and housing seats. The
accuracy of the surrounding structure must be
such that it will not adversely affect the operation
of the bearing. If you have any questions, in
particular regarding the 670 and 680 series,
please contact us.
- In applications with
steel crown type cages (w type), where high
acceleration, heavy loads, shock loads or vertical
shafts occur, or where oil is the only lubricant,
please contact us.
- Selection of fitting
clearance and grease type requires a careful
consideration of rotating speed. load conditions
and temperature in order to prevent premature
bearing failure.
- Full complement
ball bearings are suitable for low speed
and heavy radial load conditions. There is
a danger of balls being pushed out of the
bearing through the filling slot, even under
light axial load. For this reason, full complement
bearings are not suitable for supporting
axial loads.
|
- The actual assembly area
should be kept free from dust as any contamination
has a detrimental effect on the operation and
life of roller bearings. If there is any doubt
concerning the cleanliness of the bearing, it
can be washed with a suitable agent and then
relubricated.
- When fitting bearings,
the fitting forces must not be transmitted via
the rolling elements. If it is necessary to
heat the bearing to facilitate fitting, the
temperature should not exceed +120° C.
- After assembly, the bearing
should be rotated to check its correct operation.
If the bearing does not appear to be functioning
correctly, it should be re-examined to establish
the cause of the malfunction.
- It is not advisable to
mix oils and greases as this will affect the
efficiency of the bearing.
- Bearings must be stored
in a clean environment with stable temperatures.
Bearings should be handled with care to avoid
the possibility of corrosion and rusting.
- Lint-free cloth must
be used to wipe shaft and housing seats to avoid
the ingress of contaminants into the bearing.
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| Noise |
High
pitched metalic noise
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|
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- Investigate mounting method and seating
|
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- Examine shaft and housing tolerances for closing
effect
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Low pitched metallic noise
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- Brinelled raceway surface
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Regular Noise
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- Check and replace seals and relubricate
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- Flaking of raceway surface
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- Improve lubrication and check fitting, clearance
and fixing method
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Iregular noise
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- Ingress of foreign matter
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- Check and replace seals and relubricate
|
|
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- Damage and flaking of rolling element
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- Reduce loads and/or clearance
|
Variable noise
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- Variable clearence due
to temperature changes
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- check fits taking housing material and temperature
into consideration
|
|
- Improve lubrication and check fitting, clearance
and fixing method
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Heavy
vibration
|
- Flaking of raceway and rolling element
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- Improve lubrication and check fitting, clearance
and fixing method
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- Ingress of foreign matter
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- Check and replace seals and relubricate
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|
|
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- Ensure abutment face and fitting diamater are
perpendicular
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| Excessive
heat generation |
|
|
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- Ensure abutment face and fitting diameter
are perpendicular
|
|
- Examine shaft and housing tolerances for closing
effect
|
|
|
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- Maintain recommended shaft and housing fits
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| Lubrication
failure |
|
- Use correct lubricant quantity
|
- Ingress of foreign matter
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- Check and replace seals and relubricate
|
Damage/Cause/Remedy
| High pitched metallic noise |
|
|
|
|
|
|
|
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Investigate mounting seating & method
|
|
|
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Examine shaft and housing tolrances for closing effect
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| Low pitched metallic noise |
-
Brinelled raceway surface
|
|
| Regular noise |
|
-
Check and replace seals and relubricate
|
-
Flaking of raceway surface
|
-
Improve lubrication and check fitting
|
| Irregular noise |
-
Ingress of foriegn matter
|
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Check and replace seals and relubricate
|
|
|
|
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Damage and flaking of rolling element
|
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Reduce loads and/or clearance
|
| Variable noise |
-
Variable clearance due to temperature changes
|
-
Check fits taking housing material and temperature into consideration
|
|
|
-
Improve lubrication and check fitting
|
| Heavy Vibration |
-
Flaking of raceway and rolling element
|
-
Improve lubrication and check fitting
|
-
Ingress of foriegn matters
|
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Check and replace seals and relubricate
|
|
|
|
|
|
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Ensure abutment face and fitting diameter are perpendicular
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| Excessive Heat Generation |
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Ensure abutment face and fitting diameter are perpendicular
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Examine shaft and housing tolerance for closing effect
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Maintain recommended shaft and housing fits
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| Lubrication Failure |
|
-
Use correct lubricant quantity
|
-
Ingress of foreign matter
|
-
Check and replace seals, relubricate
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Flaking
|
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Flaking on one side of entire raceway
|
-
Excessive axial load by poor fitting
or linear expansion
|
-
Use clearance fit on non- locating bearing outer ring
|
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Flaking at rolling element pitch
on raceways
|
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Raceways brinelled during fitting
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|
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Corrosion during down time
|
-
Apply corrosion protective
|
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Premature flaking of raceway and
rolling element surfaces
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Use correct lubricant quantity
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|
|
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|
-
Apply corrosion protective
|
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Flaking across the raceway
|
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Poor fitting and eccentricity
|
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Fitting and centering with care
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|
|
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Use bearing with larger internal clearance
|
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Geometric inaccuracy of shaft and housing
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Shaft and abutments to be square
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|
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Check geometric accuracy of housing bore
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Indentations
|
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Indentations on raceway at
rolling element pitch
|
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Shocks loads during fitting or poor handling
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Ingress of foreign matter
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Ensure cleanliness of components and integrityof seals
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Pick-up
|
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Discoloration of raceway and
rolling element surface
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Use correct lubricant quantity
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Electrical
erosion
|
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Raceway eroded at regular intervals
|
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Arching due to bearing conducting electricity
|
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Earth or insulate the bearing
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Fracture
|
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-
Increase of flaking and softening
|
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Ensure correct geometry of shaft and housing
|
-
welding of inner ring to shaft
|
-
Ensure correct geometry of shaft and housing
|
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Corner fillet radii to large
|
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|
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Excessive internal clearance
|
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Check fiting and clearance
|
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High speed impulse and high acceleration
|
|
|
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Check lubricant and lubrication method
|
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Ingress of foreign matter in bearing
|
|
| Skidding |
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Scoring of raceway and rolling element surfaces
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|
|
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High start up acceleration
|
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| Abrasion |
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Extreme abrasion of raceway, rolling element and cage
|
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Ingress of foreign matter
|
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Correct tolerances and fitting
|
|
|
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Small movement between surfaces
|
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Increase interference fit
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|
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Vibration in non-rotating bearing
|
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Insulate bearing from vibration
|
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Small oscillations in applications
|
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Use oil as lubricant, Apply preload
|
| Corrosion |
|
|
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Careful storage and handling
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Increase interference fit
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Ingress of acid, alkali or gas
|
|
-
Chemical reaction with lubricant
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